Sheet Metal Gauge Chart Guide And How to Customize Your Own Metal Part Online

Sheet metal fabrication is essential across various industries, serving as the backbone for creating machinery components and architectural structures. Understanding sheet metal gauge charts is crucial for both professionals and DIY enthusiasts. 

In this guide, we'll understand sheet metal gauge charts, discover their complexities, and highlight their importance. 


What is a Sheet Metal Gauge?

A sheet metal gauge measures the thickness of metal sheets. Contrary to intuitive logic, a higher gauge number corresponds to thinner metal, while a lower gauge number indicates thicker metal. For instance, 18-gauge steel is thicker than 20-gauge steel.


How are Sheet Metal Gauges Used?

How are Sheet Metal Gauges Used? Sheet metal gauges are used to measure the thickness of metal sheets. Fabricators rely on these gauges to ensure consistency and accuracy in their projects, aiding in material selection for precise and efficient fabrication. Sheet metal gauge tables serve as a universal standard for determining the thickness of various metals.

How to Read a Sheet Metal Gauges Chart?

The chart below correlates the decimal equivalent thickness of each substance to the corresponding gauge measurement in both imperial and metric units. It's crucial to note that the thickness decreases as the gauge number increases. To use a sheet metal gauge chart effectively, choose the appropriate chart for the material in question, locate the row representing the desired thickness, and determine the corresponding gauge from the left column.

Sheet Metal Gauge Chart

Mild Steel Gauge Chart

Gauge
Number
Inches MM
7 0.1793 4.554
8 0.1644 4.175
9 0.1495 3.797
10 0.1345 3.416
11 0.1196 3.038
12 0.1046 2.656
14 0.0747 1.897
16 0.0598 1.518
18 0.0478 1.214
20 0.0359 0.911
22 0.0299 0.759
24 0.0239 0.607
26 0.0179 0.454
28 0.0149 0.378

Aluminum Gauge Chart/Table

Gauge
Number
Inches MM
7 0.1443 3.665
8 0.1285 3.264
9 0.1144 2.906
10 0.1019 2.588
11 0.09074 2.305
12 0.08081 2.053
14 0.06408 1.628
16 0.05082 1.291
18 0.04030 1.024
20 0.03196 0.812
22 0.02535 0.644
24 0.02010 0.511
26 0.01594 0.405
28 0.01264 0.321
30 0.01003 0.255

Galvanized Steel Chart

Galvanized Sheet Metal Gauge Chart

Gauge
Number
Inches MM
8 0.1681 4.27
10 0.1382 3.51
12 0.1084 2.753
14 0.0785 1.994
16 0.0635 1.613
18 0.0516 1.311
20 0.0396 1.006
22 0.0336 0.853
24 0.0276 0.701

Carbon Steel Gauge

Carbon Steel Gauge Chart

Gauge
Number
Inches MM
8 0.1644 4.175
10 0.1345 3.416
12 0.1046 2.656
14 0.0747 1.897
16 0.0598 1.518
18 0.0478 1.214
20 0.0359 0.911
22 0.0299 0.759
24 0.0239 0.607

Brass Gauge Chart

Brass Sheet Gauge Chart

Gauge
Number
Inches MM
7 0.1443 3.665
8 0.1285 3.264
9 0.1144 2.906
10 0.1019 2.588
11 0.09074 2.305
12 0.08081 2.053
14 0.06408 1.628
16 0.05082 1.291
18 0.04030 1.024
20 0.03196 0.812
22 0.02535 0.644
24 0.02010 0.511
26 0.01594 0.405
28 0.01264 0.321
30 0.01003 0.255

Copper Gauge Chart

Copper Sheet Gauge Chart

Gauge
Number
Inches MM
7 0.180 4.572
8 0.165 4.191
9 0.148 3.759
10 0.134 3.404
11 0.120 3.048
12 0.109 2.769
14 0.083 2.108
16 0.065 1.651
18 0.049 1.245
20 0.035 0.889
22 0.028 0.711
24 0.022 0.559
26 0.018 0.457
28 0.014 0.356
30 0.012 0.305

How to Choose the Right Gauge Sheet Metal for Your Fabrication Project?

Selecting the right gauge sheet metal hinges on various factors, including structural requirements, budget constraints, and aesthetic preferences. Consider the following aspects when making your decision:

Functional Requirements: Assess the mechanical, thermal, and corrosion-resistant properties required for your application.

Budget Constraints: Balance material costs with project specifications to optimize cost-effectiveness.

Aesthetic Considerations: Evaluate the desired finish, texture, and appearance to enhance the visual appeal of your project.

 

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FAQs

Which is thicker, 18 or 20-gauge sheet metal?

In sheet metal gauge tables, 18 gauge sheet metal is thicker than 20 gauge sheet metal.

 

How accurate are sheet metal gauge measurements?

Sheet metal gauge measurements provide a reliable indication of thickness, but variations may occur due to manufacturing tolerances.

 

What is the significance of the gauge number in sheet metal?

In the mild sheet metal thickness chart, the gauge number denotes the thickness of the metal sheet, with lower gauge numbers indicating thicker material.

 

How do I convert between gauge and thickness in inches or millimeters?

Refer to a steel sheet metal gauge chart for precise conversions between gauge numbers and thickness measurements in inches or millimeters.

 

How can metal gauge impact your DIY project?

Choosing the appropriate metal gauge ensures structural integrity, functional performance, and aesthetic satisfaction in your DIY endeavors.



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